Green Tokai brings decades of high-volume automotive sealing, extrusion and injection-molding discipline to the next generation of aircraft — from eVTOL air taxis scaling to production, to the General Aviation OEMs, kit builders and suppliers who keep pilots flying.
Ohio is becoming a hub for advanced air mobility. Green Tokai is right here, with the capacity, quality systems and engineering support to help aviation programs move from prototype to rate production.
Advanced Air Mobility OEMs are shifting from certification aircraft to production lines. We know how to scale — that's what automotive suppliers do.
Piston singles, light twins, experimental and kit aircraft — we build to your print, in the quantities GA programs actually order.
Parts and pilot-supply distributors need a reliable domestic source for rubber and plastic components their customers reorder year after year.
The same processes that produce millions of weather seals and molded components for the automotive industry — applied to aviation programs.
Continuous profiles for sealing, trim and protection — solid, sponge and multi-durometer designs.
Molded rubber and thermoplastic parts with tight process control and repeatable quality.
Manufacturing-process development, DFM feedback and tooling design & validation — built to your print, with your design ownership fully protected.
Our in-house innovation group for fast-turn work: prototypes, fixtures and branded products for aviation businesses, flight schools and FBOs.
IATF 16949 is one of the most demanding quality standards in manufacturing. We're building on that foundation to earn AS9100 — the aerospace quality management standard.
Send a drawing, spec, sample or 3D model — along with volumes and target timing.
Our engineers review manufacturability, materials and tooling approach, and return a quote.
We build and validate tooling, then deliver first-article parts with inspection data for your approval.
Scheduled production, packaging to your spec and dependable delivery from Ohio.
The Dayton region gave the world powered flight. Today it's home to eVTOL production, the Air Force Research Laboratory and one of the country's leading advanced-air-mobility test corridors. Green Tokai has been manufacturing here for decades — a short drive from your program.
We currently hold IATF 16949:2016, ISO 9001:2015 and ISO 14001:2015 certifications, and AS9100 certification is in progress with a target of January 1, 2027. We're happy to begin quoting, prototyping and qualification work now so your program is ready when certification is complete.
We build to print. Green Tokai does not hold product-design responsibility — your designs, specifications and drawings remain yours. Our engineering team provides manufacturability feedback, tooling design and process development to help your design succeed in production.
Our roots are in high-volume automotive production, but we work with aviation programs at every stage — from prototype and low-rate initial production through full-rate manufacturing. Tell us your annual volumes and we'll recommend the right approach.
Yes. We offer build-to-print and private-label manufacturing, custom packaging and labeling, and cut-to-length or bulk extruded profiles for aviation supply companies.
KAI Innovations is Green Tokai's innovation group. It provides fast-turn 3D-printed prototypes and shop fixtures, plus custom printing and branded apparel for flight schools, FBOs, clubs and aviation events.
A drawing or 3D model, material and performance requirements, estimated annual volume and target timing. Samples of existing parts are also welcome.
Send us your drawing, spec or sample. Our team will review it and follow up with next steps.
